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Q: Explain to configure the planning calendar for the ATP calculation where goods are shipped every other working day?
Ans: Use Transaction MD25 and explain calculation rule for every other working day. Check the lot size settings in OMI4 and maintain appropriate data in MMR.
Q: Can we have more than 6 standard values in standard value key?
Ans: One method to do this is to create another operation step using the same work center. But, this shall be with a control key that is not a milestone. When the milestone process is confirmed, the previous works up to the next milestone are automatically approved. To get the desired number of standard values, all the 'non-milestone' steps can be built depending on the requirement.
Q: We have a lot of size method here which is building more order proposals. How do you set the limit amount for the maximum number of MRP order proposals per date in IMG?
Ans: Under customization, try materials management->consumption based planning->maintain all plants
Q: What is the difference between "planned consumption" and "Unplanned consumption"? Can safety stock calculation be done on both of these?
Ans: While customizing movement types (OMJJ) it is determined as to which set of consumption rates gets posted as the material movement. For some, it may always be the total consumption and for some, it is always the unplanned one and for some, it is dependent on whether the issues were done with reference to a reservation ie., a planned consumption.
Q: We see an error message "Control parameters for scheduling not defined" while creating test production Orders. Why?
Ans: Before you try creating Production orders, configure your
Order types- Transaction Code OPHJ
Order type Dependent parameters - Transaction Code OPL8
Backorder Scheduling - Transaction Code OMIH
Scheduling Levels - Transaction Code OMIF
Q: We are trying to create Purchase Requisition from MRP run. We have material, info Record, Source list, Demand in place. MRP is always creating plan order. Why?
Ans: Correct the procurement type in MRP view of material master. Check 'Create Purchase requisition' indicator while running MRP. If you want purchase requisitions to be created in the opening period, select the for MRP control parameter 'create purchase requests' as '1'.
Q: We would like to have a report/inquiry that would indicate variances (materials, material quantities) between the material recipe and actual process orders. We tried ME2M but this gives us a list of purchasing documents and not the consumption deviation. Where can I get such consumption deviation (master recipe Vs. Process> Orders)?
Ans: Do data collection first.
Menu Path - Accounting->Controlling->Product cost acctg->Process mfg->Information system->Cost object hierarchy->data collection
(If you are using order hierarchy you would select order hierarchy in place of cost object hierarchy in the menu path.)
Then, Accounting->Controlling->Product Cost Accounting->Order Related Production->Information System Choose Report Period Costing - Target/Actual production variance.
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